Annealing Crystallization Furnace for Solar Cell Glass Substrates

Product Details
Customization: Available
After-sales Service: 12 Months
Warranty: 12 Months
Manufacturer/Factory
Gold Member Since 2012

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  • Annealing Crystallization Furnace for Solar Cell Glass Substrates
  • Annealing Crystallization Furnace for Solar Cell Glass Substrates
  • Annealing Crystallization Furnace for Solar Cell Glass Substrates
  • Annealing Crystallization Furnace for Solar Cell Glass Substrates
  • Annealing Crystallization Furnace for Solar Cell Glass Substrates
  • Annealing Crystallization Furnace for Solar Cell Glass Substrates
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Basic Info.

Model NO.
HGL225505-0605Z
Type
PV Firing Furnace
Certification
ISO
Structure
Horizontal Type
Brand
PV Firing Furnace
Temperature Control Stabilit
+-1c
Temperature Uniformity
+-3c
Effective Width of Roller Table
2550mm
Maximum Load
20kg
Transport Package
Wooden Box Iron Bracket
Specification
17000*3300*2000mm
Trademark
HENGLI
Origin
China
HS Code
8514390090
Production Capacity
300set/Year

Product Description

Annealing Crystallization Furnace for Solar Cell Glass Substrates
1,Typical application fields
Typical application fields Mainly used for annealing heat treatment process of solar cell glass substrates under air atmosphere conditions
2,Equipment specification and structure:

Annealing Crystallization Furnace for Solar Cell Glass Substrates
Code Name Length Note
A Total length 17000mm  
B Load/ unload table 1500mm 1350±50mm
The length of load and unload table is the same, and the height from the ground is 1350 ± 50mm
C Furnace frame 14000mm  
D Entrance vestibule part 350mm Including air curtain and Rubber discharge air intake
E Entrance insulation part 650mm Ceramic fiber material insulation transition,including exhaust pipe
F Free cooling part 7800mm 6 temperature zones,the length of each zone is 1300mm, and power of each zone  is 26 kW. Using upper and lower heating mode.
G Free cooling part 2600mm No heating element, use thermal insulation material
H Cooling part 2600mm Water cooled coils
I Equipment height 2000mm Excluding chimney and foundation height
J Equipment operation panel position
Chamber structure Adopting stainless steel inner liner structure, the upper furnace body can be raised
Effective height 50mm
Furnace weight About 18000kg
Dimensions 17000×3300×2000mm(L×W×H),excluding foundation, chimney and indicator light
Appearance color The frame color is dark gray, with color number RAL7043;
The hanging board adopts high-temperature spray molding, and the color is white (color code RAL9016)
Glass specifications 2100×1200×2.5-3.2mm;
Special requirements The penetration between the roller and the furnace body needs to be effectively sealed to reduce gas leakage.
Install photoelectric sensors at the entrance, exit, and middle section of the furnace body to detect the operating status of the glass.
3,Thermal system:
Rated temperature 350ºC
Maximum temperature 450ºC
Heating element Special heating module
Heating power 156kW
Heat preservation power of empty furnace ≤55KW
Number of temperature zones 6 zones
Temperature control points 36 points (6 points per temperature zone for temperature control)
Thermocouple K type
Surface temperature rise <35ºC(excluding entrance and chimney)
Temperature control stability ±1ºC
Temperature uniformity ±3ºC(Constant temperature zone, glass surface with the same furnace cross-section)
4,Transmission system:
Effective width of roller table 2550mm
Roller material
Quartz ceramic
Maximum load Product weight<20kg
Transmission mode Roller table type
Speed range 400~4000mm/min
Drive system The transmission control adopts a servo motor, which is controlled through a reducer, and the speed is continuously adjustable
Transmission structure The roller conveyor device is driven by sprockets and chains to rotate the main shaft. The main shaft and each roller bar are driven by a belt to rotate the roller bar

5,Atmosphere system:
Annealing Crystallization Furnace for Solar Cell Glass Substrates
 
Atmosphere control system Including air inlet pipes, exhaust system
Air inlet pipes: Glass rotor flowmeter control, the range of firing discharge assisted flow meter is 20~190L/Min, and the range of other flow meters is 28~280L/Min
A Entrance air curtain Entrance air curtain (divided into 5 pipes of air intake), with each flow meter measuring range is 28~280L/min
B Rubber discharge air inlet Fresh air replenishment (divided into 5 pipes of intake), with each flow meter measuring range is 28~280L/min.
(Gas inlet preheating, the preheating temperature of 5 pipes can be controlled separately)
C Auxiliary exhaust gas inlet Wenturi auxiliary exhaust air intake (divided into 5 pipes of air intake), with each flow meter measuring range of 20-190L/min
D Firing air inlet Oblique intake into the furnace (divided into 5 pipes of intake), with each flow meter measuring range of 28-280L/min, distributed in the water-cooled section, mainly used to control the airflow direction
E Exit air curtain Exit air curtain (divided into 5 pipes of intake), with each flow meter measuring range of 28~280L/min
Each atmosphere flow meter displays the actual flow rate
6,Cooling system:
Cooling mode Water cooling, the cross-sectional direction of the furnace is divided into three areas for cooling control, and the water flow rate in each area can be individually controlled to ensure temperature uniformity during cooling
7,Safety protection:
Belt stop button One stop button is set for each entrance and exit end plate. After pressing it, the belt stops running
Alarm indication Overtemperature, temperature deviation, servo alarm, low air pressure, low water press and parts overrun ureaudible and visual alarm
8,Temperature control system:
Control instruments Adopting imported intelligent module control. It has multiple alarm protection functions such as PID parameter Self-tuning, high temperature upper limit alarm, thermocouple failure indication, etc
Heating control The heating part is powered by multiple AC contactors in groups to reduce the instantaneous current impact of the equipment on the power grid
Control mode Solid state zero crossing
Overtemperature treatment In case of overtemperature in a certain temperature zone, the temperature overtemperature alarm system of the temperature zone will immediately send out audible and visual alarm signals, cut off the heating in the corresponding temperature zone at the same time, and the buzzer will send out continuous alarm sound
Computer control system (option) DCS (distributed control system) control system is adopted
Lower computer, intelligent instrument control, upper computer monitoring
Friendly man-machine interface, multiple programs are stored, which is convenient for users to edit and call
Real time display of temperature and alarm status.The data can be stored and printed out.
Provide furnace temperature calibration function to better fit process requirements

 

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