Customization: | Available |
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After-sales Service: | 12 Months |
Warranty: | 12 Months |
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Typical application fields | Mainly used for heat treatment processes such as activation and annealing of solar cell glass substrates under air atmosphere conditions |
Code | Name | Length | Note | |
A | Total length | 41120mm | ||
B | Load/ unload table | 1000mm | The length of load and unload table is the same, and the height from the ground is 1000 ± 50mm | |
C | Furnace frame | 39120mm | ||
D | Entrance vestibule part | 370mm | Including air curtain | |
E | Entrance insulation part | 600mm | Ceramic fiber material insulation transition | |
F | Heating part | 25200mm | 28 temperature zones,the length of each zone is 900 mm, and power of each zone is 28 kW. Totally is 616KW | |
G | Free cooling part | 1540mm | No heating element, use thermal insulation material | |
H | Cooling part | 5705mm | Three sections water-cooled steel sleeve (coil type), adjustable flow rate. One point water temperature detection, including 350mm air-cooleded sleeve (air curtain, soft curtain) | |
I | Exit air cooling part | 5705mm | High air volume forced air cooling | |
K | Equipment height | 2000mm | Excluding chimney and foundation height | |
L | Equipment operation panel position | |||
Chamber structure | Adopting segmented and openable stainless steel inner structure | |||
Effective height | 30mm | |||
Furnace weight | About 60000kg | |||
Dimensions | 41120×3730×2000mm(L×W×H),excluding foundation, chimney and indicator light | |||
Appearance color | Outside panel uses high temperature spraying coating and off-white color. | |||
Special requirements | With belt drying function |
Rated temperature | 200ºC |
Maximum temperature | 300ºC |
Heating element | Heating wire ( belt cross-section divided into 7 sections for heating) |
Heating power | 616kW |
Heat preservation power of empty furnace | ≤185KW |
Number of temperature zones | 28 zones |
Temperature control points | 197 points(7 points for temperature control in each zone; 1 point for water temperature detection) |
Thermocouple | K type |
Surface temperature rise | <35ºC |
Discharge temperature | <60ºC(typical belt speed) |
Temperature control stability | ±1ºC |
Temperature uniformity | ±2ºC(Constant temperature zone) |
Belt width | 2500mm |
Belt specification | B251014 |
Belt material | SUS316 |
Maximum load | 15Kg/m2(excluding belt weight) |
Transmission mode | Friction drive with large wrap angle |
Speed range | 300-2000mm/min, variable frequency stepless speed regulation. Design belt speed 975mm/min |
Drive system | The drive control adopts frequency converter to drive the motor, which is controlled by reducer, and the speed is continuously adjustable |
Transmission structure | Belt conveyor device: to drive the driving and drived wheel through chain and sprocket wheel, and then generate the friction force by driving wheel and the belt drive the belt running. There is a belt deviation guide device on the both sides at the entrance and exit. |
Belt cleaning mode | Ultrasonic cleaning machine |
Atmosphere control system | Including air inlet pipes, exhaust system | ||
Air inlet pipes: The range of firing discharge assisted flow meter is 28~280L/Min, and the range of other flow meters is 48~480L/Min | |||
A | Entrance air curtain | Entrance air curtain (divided into 5 pipes of air intake), with each flow meter measuring range is 48-480L/min | |
B | Heating part air inlet | Fresh air replenishment (divided into 5 pipes of intake), with each flow meter measuring range is 48-480L/min | |
C | Rubber discharge air outlet | Set up one set of exhaust gas collection pipeline and filtration system, connected to the chimney, and a drainage capacity ≤ 50m3/min | |
D | Firing air inlet | 1 pipe of air intake (divided into 5 pipes of air intake), with each flow meter measuring range is 48-480L/min, distributed in the last water jacket of the water-cooled section | |
E | Exit air curtain | Exit air curtain (divided into 5 pipes of intake), with each flow meter measuring range of 48-480L/min | |
F | Cooling part exhaust | In the air cooling area, the blower blows air, and the air displacement is about 150m3/min | |
Each atmosphere flow meter displays the actual flow rate |
Cooling structure | Stainless steel cooling jacket surface mounted water-cooled coil |
Cooling mode | Water cooling |
Cooling detection | Cooling water jacket 1-point water temperature detection |
Alarm indication | Low water pressure alarm and overtemperature alarm |
Belt stop button | One stop button is set for each entrance and exit end plate. After pressing it, the belt stops running |
Alarm indication | Overtemperature, temperature deviation, frequency converter alarm, thermocouple broken, low air pressure, low water press and parts overrun ureaudible and visual alarm |