Customization: | Available |
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After-sales Service: | 12 Months |
Warranty: | 12 Months |
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Typical application fields | It is mainly used for the heating treatment of perovskite products in vacuum environment for experimental occasion |
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Code | Name | Length | Explain | |
A | Total length | 2640mm | Including loading and unloading machine | |
B | Import platform | 450mm | 870~920mm above the ground | |
D | Vacuum chamber | 450mm | Including internal chain conveyor, heating device, vacuum pumping function, opening and closing mechanism of upper cover of vacuum chamber | |
E | Insulation layer | 40mm | It is mainly used for heat insulation between vacuum chamber and cooling chamber | |
F | Cooling chamber | 450mm | Including ceramic roller conveyor, upper and lower heating plates for heating | |
H | Export platform | 450mm | 870~920mm above the ground | |
J | Equipment height | 1200mm | Excluding feet | |
L | Equipment operation panel layout location | |||
Vacuum chamber structure | It adopts SUS304 stainless steel cavity structure with a thickness of 10mm | |||
Cooling chamber structure | 3mm thick carbon steel cavity structure is adopted | |||
Effective height | 20mm | |||
Equipment weight | About 2500Kg | |||
Overall size | 2640×1000×1200mm(L×W×H),excluding foundation, chimney and indicator light | |||
Appearance color | The hanging plate adopts high-temperature plastic spraying, the color is camel gray computer color |
Rated temperature | 160ºC |
Maximum temperature | 200ºC |
Heating element | Aluminum heating plate (1 pc in vacuum chamber) Ceramic heating plate (2 pcs in cooling chamber ) |
Heating power | 2kW in vacuum chamber, 1kW in cooling chamber |
Number of temperature zones | 2 zones |
Temperature control points | 2 points |
Thermocouple | K type |
Surface temperature rise | <40ºC |
Discharge temperature | <100ºC |
Temperature control stability | ±1ºC |
Temperature uniformity | ±1ºC |
Vacuum chamber | Stainless steel box structure |
Vacuum degree | 1-5 Pa |
Vacuum pipe | Stainless steel pipe with standard vacuum sealing flange |
Vacuum power | Oil lubricated rotary vane vacuum pump |
Pumping speed of vacuum pump | Maximum pumping speed 17.01m ³/ hour |
Vacuum pumping time | At least 10min |
Vacuum breaking mode | Automatic |
Vacuum detection | The vacuum degree of the system is detected by the vacuum gauge and read on the upper computer |
Cavity front and rear section transition transmission | |
Roll width | 250mm |
Roller material | Ceramic covered rollers are used in the front section and ceramic rollers are used in the rear section |
Maximum load | 20Kg/ pc |
Transmission mode | Roller continuous drive |
Speed regulation range | 10~1000mm/min, Servo motor speed regulation |
Driving system | The transmission control adopts servo motor speed regulation, which is controlled by servo controller, and the speed is continuously adjustable |
Conveyor structure | The roller conveyor is driven by the servo drive motor through the sprocket and chain to drive the driving shaft, and drives each roller bar through the gear between the driving shaft and each roller bar to transport the driven products |
Chain drive in vacuum chamber and cooling chamber | |
Chain width | 300mm the chain width can be fine tuning to suit the product |
Chain material | SUS304 |
Maximum load | The maximum load of a single rail is 3kg / m |
Transmission mode | Rail-type transmission |
Speed regulation range | 10~1000mm/min,Servo motor speed regulation |
Driving system | The transmission control adopts servo motor speed regulation, which is controlled by servo controller, and the speed is continuously adjustable |
Conveyor structure | The conveyor is driven by sprocket and chain, stepless speed regulation, closed-loop chain speed monitoring, and the chain transmission has no jitter |
Driving mechanism of vacuum chamber up and down opening and closing | |
Conveyor structure | Combination of synchronous belt and ball screw |
Driving system | The transmission control adopts servo motor speed regulation, which is controlled by servo controller, and the lifting speed is adjustable. |
Material rack | 10 layers |
Transmission mode | 2 sets of ball screw drive |
Driving system | The transmission is controlled by a servo controller. |
Conveyor structure | The servo motor is used for precise position, and the up and down travel switch is used for travel control |
1 pipe compressed air | ||
A | Compressed air | Used for breaking vacuum in vacuum chamber |
Belt stop button | One belt stop button is set at the inlet and outlet end plates respectively. After pressing it, the transmission stops running |
Alarm indication | Overtemperature, temperature deviation, frequency converter alarm, thermocouple breaken, low air pressure audible and visual alarm, and audible alarm is available at the inlet and outlet |
Safe heating rate of equipment | ≤10ºC/min |
Temperature measurement | Each control and detection point is measured independently by K-type thermocouple |
Control instrument | It is controlled by imported intelligent regulation module.It has many alarm protection functions, such as PID parameter self-tuning, high temperature upper limit alarm, thermocouple failure indication and so on |
Heating control | The heating part is powered by multiple AC contactors in groups to reduce the instantaneous current impact of the equipment on the power grid |
Control mode | Solid state relay |
Overtemperature treatment | In case of overtemperature in a certain temperature zone, the temperature overtemperature alarm system of the temperature zone will immediately send out audible and visual alarm signals, cut off the heating in the corresponding temperature zone at the same time, and the buzzer will send out continuous alarm sound |
Computer control system | DCS (distributed control system) control system is adopted. |
Lower computer, intelligent instrument control, upper computer monitoring | |
Friendly man-machine interface, multiple programs are stored, which is convenient for users to edit and call | |
Real time display of temperature and alarm status.The data can be stored and printed out. |